Miyata 310 Completion

I had said that I was going to finish up the Miyata 310 build a few weeks back, but that week turned out to be really hot.  And the next week as well.  So I started working again on the build a few days ago.  I installed the handle bars, the shifters, the brake handles, and started to size the housing for brake cables and shifter cables.

Today I finished cutting the cable housings to size.  Installed the brake and derailleur cables.  Here I am testing the movement of the derailleurs.

Now I am sizing and installing the chain.  I get to use my new Hozan chain tool.  There are three popular ways to size your new chain.  The first method was used by the late Sheldon Brown who was a well known bicycle mechanic and proponent of bicycling.  His website had tons of information on bicycles which I have used on a number of occasions.  His website is still maintained by his friends and family  To use the Sheldon Brown chain sizing method, you put the chain around the larges sprocket on your rear gears and then put the chain around the largest chainwheel on the front. Usually the front derailleur is shifted to the largest chainwheel, but I don’t see that it matters.  Don’t feed the chain through the rear derailleur, just make sure the derailleur is out of your way by shifting it to the smallest sprocket.  But make sure the chain fits on every tooth of the rear large sprocket that it can be on.  As the chain is around the rear large sprocket and the front largest chainwheel, pull the chain tight and find the closest matching link that you can connect to.  Then go back down the chain one link (maybe 2 if you are using a master link)  and at that point is where you will break the chain to size it.

The second chain sizing method needs the bicycle to be on flat and level ground.  You will feed the chain (which has the end that with accept the pin) around the smallest chainwheel on the front.  Next feed the other end of the chain around the smallest sprocket on the rear and also around and through the rear derailleur pickup wheels.  The chain end from the front will overlap the rear end of the chain.  Pull the chain ends gently together until the point where the cage of the rear derailleur moves forward.  At this point the chain coming off the rear derailleur ideally should have enough clearance not to rub against the top guide pulley on the derailleur.  Basically there should be a minimum of 1/2″ or 15mm gap.  On the overlap, you will break the chain at the point where the proper ends meet.  Note that if you are using a power link, then you have to go one link farther.

The third chain sizing method uses mathematics to calculate the chain length.  First you need to find out how many teeth your biggest sprocket on the rear  has and then find out how many teeth your biggest chainwheel on the front has.  Then measure the length of your chain stay which will be from the center of your rear wheel to the center of your chainset.  Measure it to the closest .125″ (1/8″).   I am going to do a calculation using the numbers I gathered from my Miyata which has a 53 tooth front chainring, a 34 tooth large rear sprocket, and a length of 16.25″ for the chainstay.  So the equation will be this for the Miyata:

(16.25 x 2) + (53 / 4) + (34 / 4) + 1

32.5 + 13.25 + 8.5 + 1 = 55.25″

This last method is especially helpful if you change you rear sprocket/cassette or your front chainwheel.  I was familiar with the first two methods, but not this third method.  I used the second method when I sized up the new chain for my Fuji build.  This time I am going to use the Sheldon Brown sizing method.  After I size the chain, I will compare the length that I come up with to the Math sizing method and see how close they are.

In the picture I made a mistake marking the link, I need to go over to the start of the next link.  So instead of 55″ it was almost 55.5″.  So 55″ and 55.5″ were still in the ballpark and very close to the measurement of 55.25″ that I calculated.

I was able to install the chain but had a little bit of trouble with the pin for the Shimano chain.  You are supposed to install a chain with the side that has writing on it facing the outside.  But this Shimano chain had writing on both sides, so I am not sure which side is suppose to face out in this case.

After I installed the chain I adjusted the high/low setting for the derailleurs.  Then I took the Miyata on a few test rides.  I moved the saddle back twice, a little bit after each of two short rides in the neighborhood.

I completed about 99% of the build.  I need to install the toe clips and a speedometer I got for it.  But I will mark the build as completed!

 

Hozan Bicycle Tools

I don’t remember when I first became aware of Hozan Tools, but they have been around since 1946.  Besides making bicycle tools, they make tools for the electronics industry.

I have a number of their tools on my wish list.  The first one is the C-702 Spoke Threading Machine.  It is for use with round spokes.  There are 3 different cutting head sizes available (13, 14, and 15) depending on your spoke thickness.  You can cut a long spoke to the size you need and then use the C-702 to put threads on the spoke by turning the crank arm to do so.   It actually cold rolls the tread on to a spoke.  It comes in handy for those people who build a lot of bicycle wheels.  I have yet to build my first wheel, but that is one of the things I want to do.  You can get it on Amazon with one cutting head for around $119 USD which is cheaper than I have seen it on eBay.  Also on Amazon I have seen a cutting head is around $72 USD which is the cheapest I have found.

I saw a Hozan C-701 Spoke Threading Machine on eBay a while back.  It is motor driven.  I only saw that one unit there and someone snatched it up.  I saw a few videos of it in action and it was very easy to use.  It was around $450 USD on eBay which is a lot more expensive that you can get a C-702 on Amazon.  But I saw that a brand new unit with a #13 head at Modern Bike was $1500 USD but with free shipping!

The Hozan C-701 is not the most expensive Spoke Threading Machine I’ve seen online.  Wheel Fanatyk has a Morizumi that will cut and thread the spoke like you can get from the factory.  But it comes in at a whopping $3800 USD!  It is manual action where you pull a lever down and cut the spoke.  You then put the spoke into the threading area where you pull a lever down and push it back up for a finished spoke.  Really fast if you are producing a lot of spokes.  Not sure how many spokes you need to run through the machine before you get a return for your money.

 

Actually I forgot about the Phil Wood spoke machine which is an astronomical $7050 USD!  Not even going to show a picture for that thing.  I wonder how much the Phil Wood name adds to the price.

I got off the subject of the post, namely Hozan tools.  I have a number of cheap bicycle chain tools.  I have one that is part of a BikeHand tool set, and a few others that I picked up from various places.  All of them work but they are basically junk.  Which brings me to my latest chain tool, the Hozan C-371.

The C-371 is a heavy duty chain tool it dwarfs the other chain tools.  It is prescision made.  And at $74 USD it better be.

The BikeHand chain tool broke while I was using it a while back.  The metal piece that the chain fit over broke right off.  The metal isn’t very strong.

 

The handle of the C-371 holds a spare chain link press pin.

I am going to be using this tool when I install the chain on my Miyata 310 this week.

 

 

 

 

 

 

Miayta 310 Build Progress

Recently I spent some time working on the Miyata 310.  I was going to use a 7 speed IRD freewheel sprocket but unfortunately there was some binding between it and the frame.  So I had to use the gold 5 speed New Old Stock (NOS) Suntour freewheel that I had.  It looks good on the rear wheel.  I also added a Suntour chain guard that I picked up.  A lot of people remove them, but I added it for a retro look.

I got a Miyata crankset (made by Sakae) from ebay a while ago and I was going to install it on the bicycle.  But unfortunately when I tried to install it, there was some binding on the frame as well.  Because the mounting bolts for the small chainwheel are too far in, they scrape on the frame as the crank turns.  So I can’t use it.  It does look nice.  I guess I will create a shadow box for those parts that I can’t use.

So I am going to go with the Sugino Mighty crankset that I already had on the frame.  It is a nice crankset.  I believe I mentioned before that Sugino still manufactures cranksets in Japan.  Good quality parts.

Today I did a few things on the build.  I added gear cable guides, cut the stem of the fork to size, put in the seat post, put in the handle bar stem, and put on the derailleurs (both Suntour NOS).  I am using the handle bar stem that I previously had on my Fuji Team.  The seat post is a suspension post that I got in 26.6mm width to fit in the seat tube.  I got a tool from Stein Tool in the US for cutting the 1″ threaded fork tube to size.  Worked great. Used a file on the burs at the end of the cut.



This coming week I will go ahead and finish it up.